Top 3 Tubing Benders For Making Roll Cages
When it comes to building roll cages, it’s imperative for car owners to have access to a quality tubing bender. They especially need this in order to bend the thick steel required for a roll cage. Through high-performance tubing benders, manufactures can design and create bends that will precisely adhere to the interior of their car’s framework.
Yet, if you’re new to the world of tubing benders, it can be incredibly difficult to find the right tool. Simply searching tube benders on the internet will yield millions of contradictory results. This oversaturated market leaves many novices baffled as to how to find the best possible tube bender for creating safe and effective roll cages.
For those suffering search overload, this article should be able to help you out! The following will explore the qualities to search for in an effective tube roller. Furthermore, it will examine three high-quality tubing benders that are suitable options for building roll cages.
Here are the top 3 Tubing Benders:
Best Tubing Benders For Roll Cages
First off, we have the Baileigh RDB-050. This manual rotary draw tube bender comes equipped with a stand, handle, and the capacity to handle up to 2-½ inch tube capacity.
With an emphasis on safety and versatility, the Baileigh RDB-050 is definitely a bender to note!
Here are some further specifications that define this machine.
‣ 3 different bending speeds
‣ Can tackle up to 2.5” OD mild steel
‣ Equipped with anti-springback features
‣ Able to bend a full 200° without pin removal
‣ Quick release hook arm allows for speedy changeovers
Description and Review
As you can see, the Baileigh RD8-050 is built to maximize function and capacity. The entire machine can actively bend up to 200° without requiring a stop and reset. This removal combats the excess lag that can occur with less efficient tubing benders. Thus, by promoting uninterrupted bending, you are empowered to procure the most precise bend possible!
With an emphasis on expediency, the Baileigh RD8-050 makes certain that every step of your project can be performed efficiently and quickly. This is why Baleigh included the quick-release hook arm inserts. These inserts will actively assist you as you switch the machine to a different size of tubing. This ease of changeover greatly lessens the time consumption that can occur during the bending process. In fact, customers boast that they are able to perform a changeover in one minute or less!
To operate the machine, simply place your tubing in the hook insert. After that, all that’s left to do is bend. Once you’re done, you are free to return the tool to its neutral position and take out your work. That’s it! The process is painless, requiring no major assembly or disassembly.
With the options of three different speeds, the Baileigh RDB-050 offers a myriad of possibilities for handling different materials.
- You can use Speed 1, which produces 4 degrees per pull. With the most torque, this speed is the best option for bending 2.5” OD mild steel and 2” chromalloy.
- Speed 2 increases the strength of the previous speed up to 8 degrees. This is definitely a middling speed, used for intermediate materials.
- Speed 3 will be the least powerful setting. This will produce 12 degrees per pull. This setting is designated for the lightest of the gauge materials.
It’s important to note that this tube bender is not only efficient but also incredibly durable. The metal frame is nearly impervious to wear and tear. To ensure longevity, every pivot point is infused with aluminum bronze bushings and thrust washers. These precautions ensure that the Baileigh will remain a solid and long-lasting investment for years to come.
- Efficient and quick changeover
- Versatile speed options
- Expedient bending process
- Incredibly powerful bender
- On the pricier side
- Separate dies not included
Verdict: The Baileigh RDB-050 is truly a remarkable bender. Its speed options make it versatile and capable of handling tough metals needed for roll cages. Even more so, its design is specially catered to promote quick and efficient work. Thus, the RD8-050’s versatility, efficiency, and expediency all coalesce together to create one stellar tube bender!
- Manually operated
- Patented design
- No repining required
- Quick change hook sleeves
- Four bending speeds
Just like the superhero Hulk, this tubing roller packs a powerful punch! Made entirely in the United States, the HULK is a roller intended for only the strongest of tubing material.
Here are some of the features of the HULK:
‣ Capable of rolling material up to 2” by 2”
‣ Electronic digital display promotes consistency
‣ Composed of heat treated chromoly 4340
‣ Manufactured entirely in the United States
‣ 64 specialized dies to choose from
Description and Review
With lime green accents and a strong design, the HULK actually gets its name from its resemblance to the monstrous superhero. Yet, although this model won’t ever ‘go on a rampage’, it remains incredibly fortifiable.
With every component of the tube bender manufactured in the USA, the SWAG roller places a heavy emphasis on quality materials. The center drive axle and the outer non-driver roller pins are entirely composed of heat-treated chrome 4340 chromoly. This strong steel alloy ensures that the machine won’t ever be structurally compromised by heavy use.
The HULK has the ability to roll items that are as thick as 2 x 2” .1250 wall square material. With such a large size range, it truly makes this tube roller a versatile choice.
This versatility is extended by SWAG’s extensive die collection. Although the HULK only includes one complimentary die, the list to choose from is seemingly endless. SWAG houses nearly 64 specialized dies. These include round pipe, round tube, flat bar, square, angle iron, and so many more. This vast selection ensures that every possible project can be accounted for and accommodated.
Even though SWAG only includes one die with their HULK model, they do offer the option of purchasing additional dies. In fact, SWAG prides themselves on having the least expensive prices of any die manufacturer in the industry. Thus, with a low price point, users are able to afford multiple die choices.
One of the more notable features of the HULK is its inclusion of a digital readout screen. This was designed to combat the minor imperfections that can occur from repeated rolling. Users use the quality Brand I Gauging system to simply gather measurements of their first piece of tubing. These measurements include the distance of the downward travel displayed on the digital readout and the location of the outer dies. Armed with this information, it becomes incredibly easy to simply replicate this measurement on subsequent pieces of tubing. This is especially helpful if you’re doing the precision-based work required by a project like roll cages.
- Huge variety of die choices
- Long lasting
- Allows for precise usage
- Nearly impervious to weathering
- Does not include a stand
Verdict: SWAG’s HULK is a formidable tool for creating roll cages. The digital readout promotes precision; the die selection ensures that no tubing will be left uncatered. The strong design makes certain that this tube bender will be around for years to come. Thus, SWAG’s HULK is truly a force to be reckoned with!
- The HULK is 100% machined, formed, manufactured in the USA.
- It includes one die set of your choice, We currently have 43 different sizes in stock
- The HULK is capable of rolling material up to 2" X 2" .1250" wall square material.
- Includes electronic digital display for downward travel, ideal for repeatable rolling.
When you’re searching for quality tube benders, sometimes you just have to reach for the stars! Specifically, reach for the Allstar Performance ALL10300. This tube roller is notable for its ability to bend the dense tubing required for roll cages. It has thusly earned its placement on this list by being a potent, powerful, and portable tube bender.
Here is what puts the ‘star quality’ in the Allstar Performance ALL10300.
‣ Bender is welded with steel frame
‣ Can be converted with a changing shoe and roller
‣ Weighs 45 pounds and can be transported easily
‣ Compatible with 8-ton hand-operated, hydraulic jack
Description and Review
There is something that is so classic about Allstar Performance’s round tubing bender. The bared down structure is paired with a sleek black design, giving the entire apparatus an air of refinement.
This refined packaging gives way to some powerful works. The entirety of the bender’s framing is comprised of strong welded steel. This steel-based foundation creates a fortifiable conduit for durable tube bending. This is how the bender is able to effectively tackle the tubing needed for creating cage rolls.
Truly, what makes the Allstar Performance tube bender so notable is how effectively it can be transported. Weighing less than 50 pounds, the entire machine can easily be relocated to any personal home shop. Its height is less than three feet, meaning it can comfortably fit in any suburban car. This allows for flexibility of placement and prolonged usage, should you need to relocate.
The Allstar Performance tube bender comes with a complimentary die set. This set can be decided on purchase, and the options include 1 ¾”, 1 ⅝”, 1 ½”, 1 ¼”, and 1”. If you want to invest in more sets, excess dies can be purchased for an added fee.
If you’re going to purchase the Allstar Performance, there are some things to keep in mind. The bender relies on a hand-operated hydraulic jack to operate. This is not included with purchase and is sold separately. Luckily, Allstar designed the corresponding jack, and this product is very easy to locate and purchase.
Also, if you’re going to use a tubing of .095 inches or less, Allstar Performance recommends lubricating your die shoe. This oiling down makes certain that no ‘kinking’ or structural problems will occur during the bending process. They also add the disclaimer that this machine cannot handle any tubing of more than .134” wall thickness.
+ Portable for convenient usage
+ Complimentary die set included
– Some parts sold separately
Verdict: In addition to its portability, this tube roller was added to the list because of its sheer strength. It’s impressive how something under 50 pounds can so easily bend heavy metals to its will. Truly, this is what makes Allstar Performance’s product so exemplary: it turns the arduous work of tube bending into a portable and user-friendly experience. Through quality tube-rolling experiences, the Allstar elevates each and every one of its customers into the heavens!
- Benders are designed for use with a hand operated 8-ton hydraulic jack ALL10390
Roll cages in accordance with tubing benders
When it comes to finding effective tubing benders for roll cages, quality is key. You need a bender that will create precise and sturdy rolls. These bends need to be accurately created so the finished cage can snuggly adhere to your car’s chassis. If the bender is ineffective, then the cage becomes less likely to protect your car’s internal framework.
Thus, a subpar tubing bender will yield a subpar roll cage. There is nothing more dangerous than this outcome. Should a car be involved in a race and take part in a rollout, you can do irreparable harm to your car and yourself.
Thus, to preserve all-around longevity, you need to make certain that the quality of tubing bender is up to standard. Make certain that the material you’re working with is in compliance with your local racing organization. If you cannot find these rules, you can always check the FIA standards; many organizations tend to adhere to the FIA’s regulations as the accepted standard.
Some Formulas to Keep in Mind
If you’re using a tubing bender to create a roll cage, you’re going to be doing a lot of math. Cages require bends, and bends require the calculations of angles. This can seem daunting, but this calculation doesn’t need to be difficult. All you need to do is calculate your tube stretch length and then manipulate this data based on your desired angle.
To help you with this, you’ll need to use the following formulas:
‣ Tube Stretch Length
To find the tube stretch length, you first need to find the radius of your bend. This equation is pi times twice the centerline of the radius. If you divide this by four, you’ll get the tube stretch length. The equation looks like this.
π x (2 x centerline of radius) = (radius of the bend)
(radius of bend) / 4 = tube stretch length
‣ For 90° Angles
If you are creating a perfect squared angle, then you need to divide your bend degree by 90. This will yield your bend percentage. This equation is notated like this:
(Bend Degree) / 90 = Bend Percentage
‣ For Less Than 90° Angles
If your bend is going to be less than 90°, you’ll need to take your calculated tube stretch length and multiply that by your bend percentage. This formula is notated as this:
(Tube Stretch Length) x (Bend Percentage) = Y
If you follow these formulas, you can save yourself some time, energy, and possible mental exhaustion!
Tubing Bender Video
Here is a YouTube video about how to build a roll cage: