Best 60 Gallon Air Compressors: Reviewed & Compared

Whenever you are working on vehicles, you need a high-quality air compressor to run all of the necessary equipment. You don’t want to lose capability by purchasing something that’s not powerful enough. That’s why we’ve picked out the best 60-gallon air compressors for your shop. Read through our comprehensive 60-gallon air compressor reviews to find the model that suits your needs.


Preview

Model

Pump Life Rating/Pump RPM

Motor (HP)

Check Price

DeWalt DXCMV5076055 60 gallon 5 hp Two Stage...

DeWalt DXCMV5076055

767

5

California Air Tools CAT-60040CAD Ultra Quiet...

California Air Tools CAT-60040CAD

1680

4

Quincy QT-54 Splash Lubricated Reciprocating...

Quincy QT-54

50,000 hr/1310 RPM

5

PowerMate Vx PLA3706056 60-Gallon Single...

PowerMate VX PLA3706056

unknown

3.7

Industrial Air IL3106016 60-Gallon Hi-Flo...

Industrial Air IL3106016

unknown

3.1

Industrial Air IV5076055 60 gallon 5 hp Two...

Industrial Air IV5076055

767

5

NorthStar Belt-Drive Electric Stationary Air...

NorthStar

20,000 hrs/920

3

Maxair C5160V1-MAP 60-Gallon 170 PSI Max...

Maxair C5160V1-MAP

-

5


How Air Compressors Work

The air compressor converts power into pressurized air. The compressor forces air into a storage tank that maintains the pressure until it is used. Once the tank pressure hits its limit, the compressor automatically shuts off. Once you use the air and lower the pressure, the compressor turns on once again to repressurize the tank.


Advantages of Using a Large Air Compressor

The larger 60-gallon compressors provide more reliability than the smaller options. It’s the ideal option for any mechanic that needs to perform long periods of work with pneumatic tools. You can run multiple power tools, even if they have high CFM ratings. The only downside to this larger tank is the room it takes up and the lack of portability it provides.


How To Choose The Right 60-Gallon Air Compressor

As you search for the best 60-gallon air compressor, you want to evaluate each option by the following criteria.

Air Tool Requirements & Environment

You must first consider what tools you plan to use. This determines the technical specs of the air compressor you want. Take into consideration your impact wrenches, nail guns, ratchets, grinders, paint sprayers, and rotary tools. You must also consider the condition of your work area. Measure how long of a hose you will need to get your job done.

Power Source & Horsepower

Air compressors are either powered by electric or gasoline. The electrical air compressor is safer and weighs less, but gas compressors are easy to use anywhere. You can't get an electrical compressor wet, and you don't want to use gas compressors indoors. As far as horsepower is concerned, you will see most range between 1.5 and 6.5 HP. The higher this number is, the more powerful you can expect it to be.

Max Pressure/PSI

The amount of air pressure is measured by the force that the compressor produces. The higher the pounds per square inch number is, the larger the capacity you have. If you are planning to use this compressor for industrial purposes, you want maximum PSI numbers that are higher than the person only looking to inflate tires. You will also need a higher PSI if you plan to use multiple pneumatic tools at once.

Performance Rating/CFM

One of the most important factors is the CFM or cubic feet per minute. This tells you how fast the air compressor will refill. If you plan to use multiple power tools, you want a higher CFM to keep the pressure higher for longer. Furthermore, SCFM stands for standard cubic feet per minute. It's the measure of CFM with all other factors, such as temperature, at a constant.

Noise Level

You might not think that the noise level will matter, but a loud compressor can become annoying after long hours of usage. If you plan to have a conversation in the shop while you work, you will want to pay attention to the decibel rating of the compressor. Your family will also thank you if you plan to do work in your home garage early on a Sunday morning.

Style, Tank Size & Shape

You need to consider how much room you have for the compressor. They come in a variety of styles and sizes to make placement easier. Choose a horizontal or vertical pancake compressor, depending on where you plan to put the unit. You may also consider a twin tank if you have the room for it.

Other Features & Accessories

You can choose from a multitude of other features, but you will pay for them. Evaluate if the compressor is oil-free for easy maintenance, comes with multiple couplers, and has an easy-to-read pressure gauge. Among the features, you should also look at what accessories come with the unit. If you can get the accessories you need with the compressor, you might save money in the long run.

Price & Warranty

Everyone wants to save money, but that can’t be your primary goal. Still, it’s not difficult to find the best 60-gallon air compressor for the money, if you buy from a trusted brand. No matter what you choose, make sure there is a lengthy warranty included to cover anything that could go wrong.


8 Best 60-Gallon Air Compressors Reviewed

We are going to evaluate some of the best rated 60-gallon air compressor options on the market. Among these top eight choices, you should be able to find the compressor that works for you.

1. DeWalt DXCMV5076055

Best 60-Gallon 2-Stage Air Compressor

Pump Life Rating/Pump RPM

767

Motor (HP)

5

Tank Capacity

60 Gallon

Max Pressure (psi)

175

Air Compressor Type

2-stage

Warranty

Yes, 2-year

The DeWalt 60-gallon air compressor features a two-stage design, perfect for industrial use. The maximum PSI is 175, which is more than enough to run several air tools. This compressor also features an efficient pump and durable, patented piston design. The construction provides cooler operation. 

With the industrial level air intake filter, you receive the robust and reliable performance you would expect. There is also an oil level sight glass so that you can maintain the machine appropriately. This unit also features a five horsepower electric motor, thermal overload protection, and a four-inch extension for the oil drain.

For even more compressor cooling, this machine has a wire form belt guard. It also features a massive ¾-inch air outlet port and tank pressure gauge. This 60-gallon compressor comes complete with a two-year pump warranty and a year on all of the other parts.

We see through this DeWalt 60-gallon air compressor review that customers think this makes the perfect addition with other tools from the brand. It’s made to work seamlessly in any garage, whether professional or at home. This vertical compressor isn’t just long-lasting, but also provides the air solution for fast, dependable results. The only real downside to buying this unit is the larger price tag.

Pros

  • Handles large loads
  • Durable
  • Consistent operation
  • Long run times
  • Ideal for industrial use

Cons

  • High price

2. California Air Tools CAT-60040CAD

Quietest 2-Stage Model

Pump Life Rating/Pump RPM

1680

Motor (HP)

4

Tank Capacity

60 Gallon

Max Pressure (psi)

125

Air Compressor Type

2-stage

Warranty

Yes, 1-year

This quiet air compressor (60-gallon) is large, but ideal for environments when noise must be kept to a minimum. It features two 2.0 horsepower motors that help to keep the sound to only 75 decibels. The maximum PSI on this unit is 125, which is more than enough for most shops. Furthermore, there is very little maintenance that must be done with the California Air Tools compressor. It is oil-free and features a cast iron air pump for superior durability.

What’s exceptional about this electric motor is the low amp draw, which allows for maximum efficiency as well. This motor also has a 1680 RPM rating to reduce wear and increase performance. When it comes to finding a spot for this in the shop, you’ll notice that the vertical stance is easy to fit anywhere. Plus, there is a tripod base that’s sturdy and reduces vibration while you use the compressor.

This tank does come with a lower weight than many, but the price remains relatively high for home users. Instead, this model is geared toward industrial use and even comes with a one-year warranty for additional peace of mind. If you must keep the noise level at its lowest while having plenty of power, you can’t go wrong with the quietest 2-stage model from California Air Tools.

Pros

  • Durable
  • Quiet operation
  • Lighter weight
  • Oil-free
  • Sturdy tripod base

Cons

  • Not for average home user

3. Quincy QT-54

Best Single-Stage 60-Gallon Air Compressor

Pump Life Rating/Pump RPM

50,000 hr/1310 RPM

Motor (HP)

5

Tank Capacity

60 Gallon

Max Pressure (psi)

175

Air Compressor Type

Single-stage

Warranty

Yes, 1-year

This Quincy 60-gallon air compressor is gas-powered, so you can take it anywhere. It is constructed with a US-made, industrial-duty Baldor motor, so you know it is meant to last. This compressor features a maximum of 175 PSI and 1310 pump RPM. There is a built-in thermal overload in the capacitor's start-motor to help prevent overheating and keep the operation cooler.

It’s rated to have a 50,000-hour pump life rating, so durability isn’t an issue. This unit also features a finned tube intercooler that improves the valve life while creating additional cooling. The balanced cast iron flywheel also increases energy efficiency and helps to distribute heat with the aluminum head.

With the extra-capacity oil reservoir, you know that the oil temperatures will remain low. In addition, the air compressor is also splash lubricated. This Quincy model isn’t just one of the most expensive, but it also is one of the heaviest options.

Even though it features a high price, it only comes with a one-year warranty, although the company does attempt to sell a longer one with it. We recommend this model for any professional needing access to reliable single-stage power without the need for an electric outlet. You can set this in any well-ventilated area for maximum performance.

Pros

  • Long pump life rating
  • Thermal overload
  • Durable
  • Efficient
  • Quiet

Cons

  • Expensive
  • Heavy

4. PowerMate VX PLA3706056

Runner Up (Single Stage)

Pump Life Rating/Pump RPM

unknown

Motor (HP)

3.7

Tank Capacity

60 Gallon

Max Pressure (psi)

155

Air Compressor Type

Single-stage

Warranty

Yes, 2-year

This single stage air compressor is great for both the professional or DIY users. It is constructed from a one-piece cast iron crankcase that provides years of reliable service. In addition, the thermally stable cylinder body is also built from cast iron. This unit also has an aluminum valve plate and aluminum head plus a maximum of 155 PSI to help you use the most demanding power tools. 

The unique voltage motors permit the unit to operate on either 208 or 240 volts without changing any wires. It comes shipped with synthetic oil to ensure maximum performance. It also features a pressure gauge that’s easy to read as well as an on-off switch that offers complete control.

The 3.7 horsepower motor provides the performance you require but is priced lower than many other models. Furthermore, it is one of the lighter units from our reviews. If you need to move it to the other end of the shop, it won’t require too much effort.

This industrial air compressor (60 gallons) is great for any shop but is also affordable enough for the automotive enthusiast. Plus, it comes with a two-year warranty, which is longer than many of the expensive models provide. Not only is this one of the best price 60-gallon air compressor models, but also one of the more reliable.

Pros

  • Cast iron 12-inch balanced flywheel
  • Twin-cylinder pump
  • Heavy-duty motor
  • Lower price
  • Lightweight

Cons

  • Might not provide enough power for all industrial purposes

5. Industrial Air IL3106016

Value for Money

Pump Life Rating/Pump RPM

unknown

Motor (HP)

3.1

Tank Capacity

60 Gallon

Max Pressure (psi)

130

Air Compressor Type

Single-stage

Warranty

Yes, 2-year

Everyone wants a top of the line 5hp 60-gallon air compressor, but sometimes the budget dictates that you get something else. When the best value for the money needs to be the primary consideration, you don’t want to sacrifice too much power. That’s where the single-stage Industrial Air compressor comes in. It features an oil-lubricated belt-drive design with a durable twin-cylinder pump.

The cast-iron cylinders combined with the aluminum cooling fans help to reduce heat, extend the pump life, and produce maximum CFM. You get plenty of reliability with this machine as well as maximum performance. This vertical compressor provides lots of power for your air tools and is an excellent addition to a home shop. It might not feature enough power for the industrial situation, but it's well worth the price.

Despite the lower price, it also comes with a tank pressure gauge and simple to use on/off switch. It’s also a lightweight unit that is easy to move around the garage. While we have seen several higher-priced models that only had a one-year warranty, it’s shocking to see that this budget-friendly unit features a two-year warranty. It’s a great starter compressor to purchase when you have to watch your dollars but still require plenty of performance.

Pros

  • Low cost
  • Two-year warranty
  • 240-volt induction motor
  • Splash type lubrication
  • Durable design

Cons

  • Not enough power for industrial usage

6. Industrial Air IV5076055

Trusted Brand

Pump Life Rating/Pump RPM

767

Motor (HP)

5

Tank Capacity

60 Gallon

Max Pressure (psi)

175

Air Compressor Type

Two-stage

Warranty

Yes, 2-year

This 60 gallon 2-stage air compressor comes from a trusted brand in the industry. It’s created with top-quality industrial performance in mind. With a maximum of 175 PSI, you have enough power to use multiple pneumatic tools, without any waiting. Also, this electric motor comes complete with thermal overload protection to prevent overheating. There is also an industrial-sized air receiver installed.

With the wire form belt guard, you receive improved compressor cooling. You can also use the four tie-down holes for transportation, but keep in mind that this tank is quite heavy. With the patented piston and pump design, you receive maximum efficiency.

There is even a cast iron flywheel attached along with extended fins. You will find that many of the features are similar to a single stage compressor, but this provides much more power. You receive double the pressure for fast, efficient performance.

We are quite fond of the power this unit provides but could do without the higher price. At least the company offers an extended, two-year warranty, which helps you feel like you are getting a good value. Still, this unit is probably more than any home user would need, but better suited to an industrial environment.

Pros

  • Powerful
  • Long run time
  • Durable
  • Thermal overload protection
  • Two-year warranty

Cons

  • Expensive
  • Heavy

7. NorthStar

Top of the Range Industrial Air Compressor

Pump Life Rating/Pump RPM

20,000 hrs/920

Motor (HP)

3

Tank Capacity

60 Gallon

Max Pressure (psi)

135

Air Compressor Type

Single-stage

Warranty

Yes, 1-year

This industrial-focused air compressor features a durable oil-lubricated cast iron pump for longer life. It also keeps the heat from transferring between the cylinders. With the copper-fitted inter and after-coolers, you are ensured superior heat dissipation and a reduction in moisture.

The reed valves are also created from heat-resistant alloy steel, which is part of the reason it’s a great option for industrial settings. With a 20,000-hour bearing life, this motor isn’t going to wear out anytime soon.

Even though this compressor only has a 3.0 horsepower motor, you won’t notice the difference. The innovative technology allows you to operate multiple tools without interruption. Aside from that, the tank contains a weather-resistant powder-coat finish that stands up against the harsh conditions throughout the year.

Additional features include heavy-duty paper element filters, a durable metal belt, and oil sight gauge. This quiet unit is the perfect addition to any shop and only runs at an 81-decibel level. It also sits at an average weight of all the models we have reviewed. It’s not overly heavy, but not considered lightweight either.

What’s most extraordinary about this model is the low price. It’s a value-based model that most anyone can afford, but don’t expect to receive more than a one-year warranty.

Pros

  • Durable cast iron
  • Long bearing life
  • Oil sight gauge
  • Triple-ringed piston
  • Low price

Cons

  • Only 1-year warranty

8. Maxair C5160V1-MAP

5HP Electric Model

Pump Life Rating/Pump RPM

-

Motor (HP)

5

Tank Capacity

60 Gallon

Max Pressure (psi)

100

Air Compressor Type

Single stage

Warranty

Yes, 2-year

With the Maxair, you can also receive the power you desire at a reasonable price. This stationary compressor comes with a cast-iron cylinder that's rugged and made to last. It provides the longevity and endurance you require when working in an industrial shop. With the distinctive ‘V’ style, you receive a reduction in vibration and have an increased cooling. This also allows for simple maintenance and extends the compressor's life.

This single-stage compressor contains heavy-duty mechanisms complete with a metal belt guard and durable pressure switch. You will find that the oil drain is convenient, plus the extended base is located near the front for simple use. With the oil gauge, you can monitor and refill the unit easily. This compressor features an outlet power regulator and quick connectors that allow you to remain in control.

Again, this unit comes with an average weight, so it’s not impossible to move. Aside from that, the low price tag doesn’t cause the warranty to be sub-par. In fact, the manufacturer included a two-year warranty to ensure everything is built up to your standards. If you want a budget-friendly option with 5HP electric power, you can’t go wrong with the Maxair compressor.

Pros

  • Cast iron design
  • Unique V style
  • Simple maintenance
  • Metal belt guard
  • Two-year warranty

Cons

  • Might not work in all industrial settings

Types & Styles of Air Compressors

As you review the best 60-gallon air compressor for home use, you will likely see different styles. Here are a few things to be aware of.

  • Tank vs. Tankless
    In an automotive shop, it doesn't usually make sense to have a tankless air compressor. These smaller units are ideal for filling flat tires or for inflating an air mattress, but not working on vehicles full-time. Obviously, the biggest selling feature to a tankless compressor is that they are compact, which makes them helpful to keep in the car in case of a roadside emergency.
  • Electric vs. Gas Powered
    The majority of shops tend to use an electric air compressor because it is the safest model. They also tend to be lighter than the gas-powered counterpart. However, when the need for compressed air occurs where there is no access to power outlets, then the gas air compressor is the ideal option.
  • Oil-Free vs. Oiled
    An oiled compressor is more durable and quiet. The downside is that without lubrication, the joints will wear out and stop. This type requires regular maintenance to ensure that the oil levels are where they should be. The oil-free compressor, on the other hand, is compact and lightweight. It doesn’t require maintenance and is used in labs or hospitals. It’s a good option for spray painting as well but will produce more noise.
  • Portable vs. Stationary
    The stationary air compressor tends to be larger and heavier. If you don’t plan to move the compressor, then you do better with the stationary model because it features more power for the money. However, if you need to use your air compressor on the go, you will have to sacrifice size for versatility.
  • Reciprocating Piston Compressors
    The rotary screw air compressor utilizes two meshing helical screws. The reciprocating or piston type is driven by a crankshaft instead that compresses the air. Some brands provide a model where the screws never touch but simply create a small amount of contact with no friction involved. 
  • Rotary Screw vs. Rotary Vane Compressors
    Rotary vane compressors feature an off-set rotor that’s supported by two Babbitt bushings spinning at 1,800 rpm or less. These vanes slide from the rotor and form a compression pocket. Rotary screw air compressors feature two parallel rotors complete with external helical screws. Each of these comes fitted with four roller bearings plus two thrust bearings. These turn between 3,000 and 8,000 rpm.
  • Scroll Compressors
    The scroll compressor is also known as the scroll vacuum pump, scroll pump, or spiral compressor. This device is used for refrigerant or compressing air. You will find this design in air conditioning systems, superchargers, and vacuum pumps. When used in reverse, it's known as a cross expander and suitable for generating work from compressed air, gas, or fluid expansions.

Other Essentials You’ll Need

Once you pick the best 60-gallon single stage air compressor for your needs, you might find that you require some additional equipment to get started. Consider the requirement for these products, as well.

  • Air Tools
    You can utilize a myriad of pneumatic tools with your air compressor. Choose from an impact wrench, nail gun, and more. Just make sure the compressor you choose has enough power to run your choice of tools.
  • Lubricators
    Air line lubricators provide lubricant to the compressed air tool or equipment. You install this at the outlet from the air compressor. With the additional lubrication, the compressed air moves faster for additional power.
  • Regulators
    The regulators vent downstream air to make easy adjustments. They also allow you to regulate air pressure to prevent accidental changes while you are working.
  • Additional Air Tanks
    If you add another air tank, the compressor fills both tanks to increase the volume of air you have on hand. This ensures you never have to wait for compressed air while working.
  • Replacement Pumps
    If you don’t ever want to have any downtime, it’s wide to keep some replacement pumps on hand. That way, when something breaks, you can make a quick repair and keep working.
  • Air Hoses
    You can choose from a variety of air hoses, made from various materials. Some come with heavy-duty construction for maximum durability.
  • Extension Cords
    If you need to reach further with your air compressor, consider an extension cord. This makes it simple to work anywhere in your shop without having to search for a power outlet.
  • Oil
    If the compressor uses oil, you must maintain the levels for maximum durability. Just like a car engine, without the oil, you face ruining the compressor.
  • Gauges
    With the appropriate indicators on hand, you always know the performance levels of your compressor. This makes it simple to get your work done quickly, without wondering what is going on.
  • PPE
    Anytime you use power equipment, such as a compressor, you should always wear protective safety gear. The most important piece of equipment to have is safety goggles. You want to protect your eyes from any debris or dust while working.

Air Compressor Break-In

When you receive your air compressor, you will need to first set it up.

Then, you are ready to break it in. Many modern compressors no longer require this, but it doesn’t hurt. In fact, the break-in process ensures that the bearings are lubricated, and piston rings are seated correctly. 

  1. 1
    Fill the crankcase with oil, if required.
  2. 2
    Open the tank’s valve.
  3. 3
    Plug in the air compressor.
  4. 4
    Allow the compressor to run for 20 minutes.
  5. 5
    Turn it off and close the drain valve.

Larger Air Compressor Applications

The most common use for a 60-gallon air compressor is to run pneumatic tools. You can use it in the shop and for household purposes. After you have set up and broken in the air compressor, you are ready to start using it.

  1. 1
    Attach your hose to the regulator valve.
  2. 2
    Plug the power tool into your hose.
  3. 3
    Plug the compressor into the outlet.
  4. 4
    Put on your safety equipment.
  5. 5
    Pull on the safety valve to ensure you hear air.
  6. 6
    Turn on the compressor and allow the tank to pressurize.
  7. 7
    Adjust the pressure to match your tool’s PSI.
  8. 8
    Operate your tool while the pressure remains in the tank.

People Also Ask (FAQs)

What are some of the differences between single and two stage compressors?

In a single stage compressor, the air only gets compressed once. With a two stage compressor, that air is compressed two times, which doubles the pressure.

How big of an air compressor do I need to run air tools?

You want to check the power requirements of the tools you are using, as this will be the best indicator, and all power tools are different.

What’s the difference between CFM and SCFM?

CFM stands for cubic feet per minute. Because many factors affect this number, many manufacturers choose to use the standard cubic feet per minute as a measurement instead. This takes the relativity out of the equation.

What types of output can one expect from cheap vs. expensive brands?

On a cheap compressor, you can expect to receive enough power to fill a flat tire or run a lower end power tool. If you plan to run multiple tools without any downtime, you want something with higher horsepower and PSI.

How long do air compressors last?

Air compressors are meant to be durable. With occasional usage, you can expect to get between ten and 15 years out of a durable machine.

Where is the best place to buy portable air compressors?

Amazon has the largest selection and provides a variety of brands. You will also find the best prices and often free shipping on your compressor purchase.

Do all air compressors have a pressure regulator?

Not all of them do, but the majority of compressors feature an air regulator. You will find it near the discharge line on the tank, located upstream from the discharge coupler.

How do I adjust my compressor’s cut-in and cut-off limits, and the tank’s PSI output?

Your cut-in pressure should always be lower than the cut-out pressure. If the difference is minimal, the compressor with often start and stop continually. The big set-screw is to adjust the cut-in pressure or where the compressor starts up. Once you adjust this, you will use the smaller screw to set the maximum pressure, otherwise known as the cut-out pressure.


Conclusion

Now that you have seen the various 60-gallon air compressors on the market, you probably have an idea about which one will work best for you. We recommend the DeWalt DXCMV5076055 in most situations. It's ideal for the home mechanic and professional shop owner, as well. It's versatile and built to last. Gather your tools together and get working.